{"id":4602,"date":"2025-07-11T14:25:32","date_gmt":"2025-07-11T12:25:32","guid":{"rendered":"https:\/\/vulcan-automation.com\/dev\/?page_id=4602"},"modified":"2025-09-18T06:53:59","modified_gmt":"2025-09-18T04:53:59","slug":"special-machinery","status":"publish","type":"page","link":"https:\/\/vulcan-automation.com\/dev\/special-machinery\/","title":{"rendered":"Special Machinery and projects"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-page\" data-elementor-id=\"4602\" class=\"elementor elementor-4602\">\n\t\t\t\t<div class=\"elementor-element elementor-element-dbc2ddd e-flex e-con-boxed e-con e-parent\" data-id=\"dbc2ddd\" data-element_type=\"container\" data-e-type=\"container\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-358eb1c elementor-widget elementor-widget-heading\" data-id=\"358eb1c\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h1 class=\"elementor-heading-title elementor-size-default\">Special Machinery and Custom Automation Projects<\/h1>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-9d6405f e-con-full e-flex e-con e-child\" data-id=\"9d6405f\" data-element_type=\"container\" data-e-type=\"container\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t\t<div class=\"elementor-element elementor-element-8b6f892 elementor-widget elementor-widget-text-editor\" data-id=\"8b6f892\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Let&#8217;s design the machine you need!<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-1938b2e elementor-widget elementor-widget-button\" data-id=\"1938b2e\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"button.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<div class=\"elementor-button-wrapper\">\n\t\t\t\t\t<a class=\"elementor-button elementor-button-link elementor-size-sm\" href=\"#contact_specialm\">\n\t\t\t\t\t\t<span class=\"elementor-button-content-wrapper\">\n\t\t\t\t\t\t\t\t\t<span class=\"elementor-button-text\">Talk to an Expert<\/span>\n\t\t\t\t\t<\/span>\n\t\t\t\t\t<\/a>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-765aab6 e-flex e-con-boxed e-con e-parent\" data-id=\"765aab6\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-86d20d2 elementor-widget elementor-widget-heading\" data-id=\"86d20d2\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Tailored Robotics &amp; Custom Automation Projects<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-fb39149 e-con-full e-flex e-con e-child\" data-id=\"fb39149\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-3bf2c4f elementor-widget__width-initial elementor-widget elementor-widget-text-editor\" data-id=\"3bf2c4f\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>At Vulcan Automation, we excel at designing and delivering bespoke robotic systems for unique production challenges. From adapting to unconventional materials to integrating with legacy equipment, our custom machinery is engineered to meet your exact needs.<\/p><p>Below are examples of our special projects \u2014 each one a unique response to a specific industry challenge.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-6412c5c elementor-widget elementor-widget-image\" data-id=\"6412c5c\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img fetchpriority=\"high\" decoding=\"async\" width=\"300\" height=\"300\" src=\"https:\/\/vulcan-automation.com\/dev\/wp-content\/uploads\/2025\/07\/robotinfrontofscreen-300x300.jpg\" class=\"attachment-medium size-medium wp-image-4614\" alt=\"Robot in front of PC screen\" srcset=\"https:\/\/vulcan-automation.com\/dev\/wp-content\/uploads\/2025\/07\/robotinfrontofscreen-300x300.jpg 300w, https:\/\/vulcan-automation.com\/dev\/wp-content\/uploads\/2025\/07\/robotinfrontofscreen-150x150.jpg 150w, https:\/\/vulcan-automation.com\/dev\/wp-content\/uploads\/2025\/07\/robotinfrontofscreen-768x768.jpg 768w, https:\/\/vulcan-automation.com\/dev\/wp-content\/uploads\/2025\/07\/robotinfrontofscreen.jpg 1024w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-939fd2a e-flex e-con-boxed e-con e-parent\" data-id=\"939fd2a\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-a754d7d elementor-widget elementor-widget-heading\" data-id=\"a754d7d\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Smart Buffer Conveyor for Robot Forklifts<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-fb3bd76 elementor-widget elementor-widget-image\" data-id=\"fb3bd76\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img decoding=\"async\" width=\"1024\" height=\"683\" src=\"https:\/\/vulcan-automation.com\/dev\/wp-content\/uploads\/2025\/07\/offer-665-800mm_2024.02.12_2024-Feb-12_03-28-07PM-000_CustomizedView32896773980_png-1024x683.png\" class=\"attachment-large size-large wp-image-4592\" alt=\"Conveyor for robot forklifts\" srcset=\"https:\/\/vulcan-automation.com\/dev\/wp-content\/uploads\/2025\/07\/offer-665-800mm_2024.02.12_2024-Feb-12_03-28-07PM-000_CustomizedView32896773980_png-1024x683.png 1024w, https:\/\/vulcan-automation.com\/dev\/wp-content\/uploads\/2025\/07\/offer-665-800mm_2024.02.12_2024-Feb-12_03-28-07PM-000_CustomizedView32896773980_png-300x200.png 300w, https:\/\/vulcan-automation.com\/dev\/wp-content\/uploads\/2025\/07\/offer-665-800mm_2024.02.12_2024-Feb-12_03-28-07PM-000_CustomizedView32896773980_png-768x512.png 768w, https:\/\/vulcan-automation.com\/dev\/wp-content\/uploads\/2025\/07\/offer-665-800mm_2024.02.12_2024-Feb-12_03-28-07PM-000_CustomizedView32896773980_png-1536x1024.png 1536w, https:\/\/vulcan-automation.com\/dev\/wp-content\/uploads\/2025\/07\/offer-665-800mm_2024.02.12_2024-Feb-12_03-28-07PM-000_CustomizedView32896773980_png.png 1800w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-e75d14e elementor-widget elementor-widget-text-editor\" data-id=\"e75d14e\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>To bridge the gap between warehouse staff operations and the cycle time of autonomous AGILOX forklifts, Vulcan Automation developed a customized buffer conveyor solution.<\/p><h3>Key Benefits:<\/h3><ul><li>Smooths out timing mismatches between manual pallet loading and robotic transport.<\/li><li>Eliminates unnecessary interaction between human operators and AMRs, reducing stoppages.<\/li><li>Provides well-defined pick-up positions for robots, minimizing alignment time.<\/li><li>Guides pedestrian forklifts to improve accuracy and pallet placement.<\/li><li>Tracks pallet movement in real time and synchronizes individual pallet IDs with the robot system.<\/li><li>Saves space<\/li><\/ul><h3>System Overview:<\/h3><p>A fully autonomous, FIFO-driven, modular belt conveyor with 5 buffer positions plus dedicated loading and unloading points (5+2 design). The system includes intelligent sensors that track pallet location and share this data with the AGILOX AMRs.<\/p><p>\u00a0<\/p><h3>Integration:<\/h3><p>The conveyor integrates seamlessly with MES systems, transferring each pallet\u2019s unique ID and real-time position to the AGILOX fleet. It supports centralized pallet alignment and enables safe, efficient handoff from manual operations to robotic transport.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-e3cdf70 e-flex e-con-boxed e-con e-parent\" data-id=\"e3cdf70\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-24a09db elementor-widget elementor-widget-heading\" data-id=\"24a09db\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\"><strong data-start=\"189\" data-end=\"251\">Inline Screw-Tightening Robot Cell for Server Motherboards<\/strong><\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-9b404f3 e-con-full e-flex e-con e-child\" data-id=\"9b404f3\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-7e6ba7e elementor-widget elementor-widget-video\" data-id=\"7e6ba7e\" data-element_type=\"widget\" data-e-type=\"widget\" data-settings=\"{&quot;youtube_url&quot;:&quot;https:\\\/\\\/youtu.be\\\/6wVmCxxNVYM&quot;,&quot;video_type&quot;:&quot;youtube&quot;,&quot;controls&quot;:&quot;yes&quot;}\" data-widget_type=\"video.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-wrapper elementor-open-inline\">\n\t\t\t<div class=\"elementor-video\"><\/div>\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-6e34c48 elementor-widget__width-initial elementor-widget elementor-widget-text-editor\" data-id=\"6e34c48\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>To automate precision screw assembly in high-tech electronics manufacturing, Vulcan Automation developed a fully integrated robotic cell for tightening screws on server motherboards.<\/p><h3>How It Works:<\/h3><p>Motherboards enter the cell inline with the production flow, with screws pre-placed. A vision system detects the exact location of each screw, including any missing ones. A SCARA robot then tightens the screws to a recipe-defined torque value. The system ensures consistency, accuracy, and traceability.<\/p><h3>Key Features:<\/h3><ul><li>Vision-guided screw detection and validation<\/li><li>SCARA robot ensures fast and precise screw tightening<\/li><li>Torque control and measurement for every screw<\/li><li>Automated feedback of torque data and motherboard ID to the MES system<\/li><li>Flexible design \u2014 screw placement automation can be added if required<\/li><\/ul><h3>Benefits:<\/h3><ul><li>Inline integration with minimal disruption to production flow<\/li><li>Ensures quality compliance with real-time torque validation<\/li><li>Reduces human error and improves traceability<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-c55eb59 e-flex e-con-boxed e-con e-parent\" data-id=\"c55eb59\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-7ac535c elementor-widget elementor-widget-heading\" data-id=\"7ac535c\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Gluing tear-off pads and covers<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-340a92f elementor-widget elementor-widget-video\" data-id=\"340a92f\" data-element_type=\"widget\" data-e-type=\"widget\" data-settings=\"{&quot;youtube_url&quot;:&quot;https:\\\/\\\/www.youtube.com\\\/watch?v=bDgpFamrjSU&quot;,&quot;video_type&quot;:&quot;youtube&quot;,&quot;controls&quot;:&quot;yes&quot;}\" data-widget_type=\"video.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-wrapper elementor-open-inline\">\n\t\t\t<div class=\"elementor-video\"><\/div>\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-0f8398b elementor-widget elementor-widget-text-editor\" data-id=\"0f8398b\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<div class=\"elementor-element elementor-element-39edcfd4 elementor-widget elementor-widget-text-editor\" data-id=\"39edcfd4\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\"><div class=\"elementor-widget-container\"><div class=\"elementor-text-editor elementor-clearfix\"><p>A common task in the printing industry is the gluing of notepads in large numbers. This is a big burden on the operator, because of the monotony of the work. With Kerberos NS, you get consistent quality with less operator time. The hot-melt gluing method saves money and reduces environmental impact compared to using tapes.<\/p><p>The Kerberos NS robots can stick notepads, notebooks, point collectors, even all day, non-stop. The glued blocks can be placed either in a thin paper box or in a container. We can also place these paper boxes in another cardboard box and then place the finished boxes on a pallet.<\/p><\/div><\/div><\/div>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-3956ea7 e-flex e-con-boxed e-con e-parent\" data-id=\"3956ea7\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-a4b7a9f elementor-widget elementor-widget-heading\" data-id=\"a4b7a9f\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Automated Polishing Cell for Refurbished Plastic Parts<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-8350d63 elementor-widget elementor-widget-image\" data-id=\"8350d63\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img decoding=\"async\" width=\"1024\" height=\"768\" src=\"https:\/\/vulcan-automation.com\/dev\/wp-content\/uploads\/2025\/07\/polishing_cell_render-1024x768.webp\" class=\"attachment-large size-large wp-image-4618\" alt=\"Polishing robot cell by Vulcan Automation\" srcset=\"https:\/\/vulcan-automation.com\/dev\/wp-content\/uploads\/2025\/07\/polishing_cell_render-1024x768.webp 1024w, https:\/\/vulcan-automation.com\/dev\/wp-content\/uploads\/2025\/07\/polishing_cell_render-300x225.webp 300w, https:\/\/vulcan-automation.com\/dev\/wp-content\/uploads\/2025\/07\/polishing_cell_render-768x576.webp 768w, https:\/\/vulcan-automation.com\/dev\/wp-content\/uploads\/2025\/07\/polishing_cell_render.webp 1400w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-dc90c4e elementor-widget elementor-widget-text-editor\" data-id=\"dc90c4e\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\tVulcan Automation developed a fully automated collaborative robot cell for polishing scratched plastic components of premium-brand household appliances. Designed for a Hungarian plant of an international electronics contract manufacturing group.\n<h3>Adaptive Robot Control<\/h3>\nThe core of the cell is a <strong>Universal Robots UR10e<\/strong> collaborative arm that performs the polishing process. The system intelligently detects when the polishing disc wears down and automatically adjusts the robot&#8217;s trajectory to maintain consistent surface pressure using a\u00a0built-in PID controller. This ensures uniform polishing quality.\n<h3>Multi-Product Capability<\/h3>\nThe robot was configured to handle <strong>8 different product types<\/strong>, each with complex surface geometries. During the project, traditional CAM software tools proved insufficient for precise path planning within the required cycle time. To overcome this, we developed a <strong>custom path generation environment<\/strong> that guarantees full surface coverage and allows for future expandability.\n<h3>Human-Machine Interface (HMI)<\/h3>\nThe system includes <strong>multi-level user interfaces<\/strong> accessible via touchscreen displays. Role-based access allows operators, maintenance staff, and supervisors to interact with the cell according to their responsibilities.\n<h3>MES Integration<\/h3>\nThe polishing cell is <strong>fully integrated with the factory MES system<\/strong>, enabling real-time process monitoring, traceability, and production feedback.\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-c732e64 e-flex e-con-boxed e-con e-parent\" data-id=\"c732e64\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-77cfedf elementor-widget elementor-widget-heading\" data-id=\"77cfedf\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Automated Bottle Handling and Packing Line<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-13b1fbb e-flex e-con-boxed e-con e-parent\" data-id=\"13b1fbb\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-c48f406 elementor-widget elementor-widget-video\" data-id=\"c48f406\" data-element_type=\"widget\" data-e-type=\"widget\" data-settings=\"{&quot;youtube_url&quot;:&quot;https:\\\/\\\/youtu.be\\\/BmNtk_n5r6M&quot;,&quot;video_type&quot;:&quot;youtube&quot;,&quot;controls&quot;:&quot;yes&quot;}\" data-widget_type=\"video.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-wrapper elementor-open-inline\">\n\t\t\t<div class=\"elementor-video\"><\/div>\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-bc164b1 elementor-widget elementor-widget-text-editor\" data-id=\"bc164b1\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Vulcan Automation developed a modular inline system to automate the final processing steps of sealed plastic bottles. This fully integrated solution performs quality control, labeling, and robotic packing\u2014designed to handle multiple bottle formats with high accuracy and flexibility.\n  <\/p>\n\n  <h3>Inline Quality Control<\/h3>\n  <p>\n    The system first checks the <strong>weight of each sealed bottle<\/strong> using a flow-scale. Following this, it performs a <strong>leak detection test<\/strong> by gently compressing the bottle to identify any pressure loss or sealing issues.\n  <\/p>\n\n  <h3>Labeling and Vision Verification<\/h3>\n  <p>\n    After passing the quality checks, each bottle is <strong>automatically labeled<\/strong>, and a vision system performs a <strong>camera-based verification<\/strong> to ensure the label is present, correctly placed, and legible.\n  <\/p>\n\n  <h3>Robotic Packing<\/h3>\n  <p>\n    A <strong>Universal Robots UR10e collaborative arm<\/strong> carefully picks the bottles and places them into plastic crates. The system supports <strong>three different bottle sizes<\/strong>, ensuring flexible operation without extensive mechanical changeovers.\n  <\/p>\n\n  <h3>Secondary Packing Option<\/h3>\n  <p>\n    The line includes a <strong>manual quick-change system<\/strong> that allows operators to switch between crate packing and the <strong>palletization of cardboard boxes<\/strong>, depending on production requirements.\n  <\/p>\n\n  <h3>Vertical Palletizing with Lift Support<\/h3>\n  <p>\n    To maximize vertical space usage, the robot is mounted on an <strong>OnRobot Lift100 actuator<\/strong>, enabling the system to build <strong>pallets up to 1.8 meters high<\/strong>\u2014ideal for high-density logistics operations.\n  <\/p>\n\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-7196317 e-flex e-con-boxed e-con e-parent\" data-id=\"7196317\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-7cb85f8 elementor-widget elementor-widget-heading\" data-id=\"7cb85f8\" data-element_type=\"widget\" data-e-type=\"widget\" id=\"contact_specialm\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Tell us about your needs!<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-acf2ce1 e-con-full e-flex e-con e-child\" data-id=\"acf2ce1\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-75566bb elementor-widget elementor-widget-image\" data-id=\"75566bb\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img loading=\"lazy\" decoding=\"async\" width=\"300\" height=\"300\" src=\"https:\/\/vulcan-automation.com\/dev\/wp-content\/uploads\/2025\/07\/galambos-300x300.png\" class=\"attachment-medium size-medium wp-image-4498\" alt=\"Istv\u00e1n Galambos Sales Manager\" srcset=\"https:\/\/vulcan-automation.com\/dev\/wp-content\/uploads\/2025\/07\/galambos-300x300.png 300w, https:\/\/vulcan-automation.com\/dev\/wp-content\/uploads\/2025\/07\/galambos-150x150.png 150w, https:\/\/vulcan-automation.com\/dev\/wp-content\/uploads\/2025\/07\/galambos.png 728w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-62108b3 elementor-widget elementor-widget-text-editor\" data-id=\"62108b3\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p><strong>Istv\u00e1n Galambos<\/strong><\/p><p>Sales Manager<\/p><p>+36-70-881 9279<\/p><p><a href=\"mailto:istvan.galambos@vulcan-automation.com\">istvan.galambos@vulcan-automation.com<\/a><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>Special Machinery and Custom Automation Projects Let&#8217;s design the machine you need! Talk to an Expert Tailored Robotics &amp; Custom Automation Projects At Vulcan Automation, we excel at designing and delivering bespoke robotic systems for unique production challenges. From adapting to unconventional materials to integrating with legacy equipment, our custom machinery is engineered to meet [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"site-sidebar-layout":"no-sidebar","site-content-layout":"page-builder","ast-site-content-layout":"full-width-container","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"disabled","ast-breadcrumbs-content":"","ast-featured-img":"disabled","footer-sml-layout":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"class_list":["post-4602","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/vulcan-automation.com\/dev\/wp-json\/wp\/v2\/pages\/4602","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/vulcan-automation.com\/dev\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/vulcan-automation.com\/dev\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/vulcan-automation.com\/dev\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/vulcan-automation.com\/dev\/wp-json\/wp\/v2\/comments?post=4602"}],"version-history":[{"count":29,"href":"https:\/\/vulcan-automation.com\/dev\/wp-json\/wp\/v2\/pages\/4602\/revisions"}],"predecessor-version":[{"id":4784,"href":"https:\/\/vulcan-automation.com\/dev\/wp-json\/wp\/v2\/pages\/4602\/revisions\/4784"}],"wp:attachment":[{"href":"https:\/\/vulcan-automation.com\/dev\/wp-json\/wp\/v2\/media?parent=4602"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}